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Here is my coil forming jig. It's not that
sophisticated as
it's made from bits of old
laminate
flooring
but it did the job. I did not make a fancy handle,
I just used a spanner to turn the coil, which worked fine.
Here is one of the coils I made, just eight
more
to do!
The coil is made from 1.6mm 16swg.
I did buy 2mm 14swg
wire but when I did a test coil and found
I didn't get many volts at
low speed out of the coil. 1v
with about 70 turns round the jig.
So I had a rethink and used 1.6mm wire instead.
When I had made each coil I put some wire round them
just to keep their shape.
Here are all the nine coils done. What a boring job that
was,
round and round 70 times each coil!
All I have to now is connect them in three phase
star.
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